Product Profile
Efficient Heat Dissipation
Designed to remove excess heat generated in hydraulic systems with high ambient temperatures
The Thermex range of shell and tube hydraulic coolers are essential for efficient dissipation of excess heat to ensure the optimum performance of any hydraulically driven industrial and process equipment.
Our modular approach to component parts allow flexible versatility and cost-effective solutions to heat exchanger design We utilise industry proven designs and technology which combine high performance with durability and reliability.
Our standard range of hydraulic oil coolers is shown below:
Features & benefits
2300/2500 Series - extruded aluminum bodies
2700/2800 Series – cast aluminium bodies
Cast iron headers for use with freshwater cooling medium
3 pass cooling configurations as standard
90/10 Cupronickel tube stacks
Floating tube stack eliminate thermal expansion damage and allows easy access for removal
Industry standard BSPT (British Standard Pipe Taper) threaded port sizes
Leak detection rings (2700/2800: standard, 2300/2500: optional)
Viton seals allow operating temperatures up to 120°C
Duty Range: 3kW to 750kW (subject to flow rates and temperatures)
Maximum Working Pressure: Oil Side @ 20-30 Bar
Maximum Working Pressure: Water Side @ 10 Bar
Options available
Other headers materials available include gun metal and glass-filled nylon composite
1 and 2 pass cooling configurations on request
Tube stack material options include 70/30 cupronickel, 304 stainless steel and titanium
can't find what you're looking for?
If you can’t find anything suitable from our standard range, please fill in and return our Technical Enquiry Data Sheet, and our engineers can design the perfect oil cooler for your application from operational data provided such as inlet temperatures and flow rates.
Specifications
technical information
Models
| Part Number | Series Number | A (mm) | B (mm) | C (mm) | D (BSP) | E (BSP) | F (mm) | G (mm) | H (mm) | Weight (Kg) | Oil Volume (Litres) | Water Volume (Litres) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 820321 | 2312 | 175 | 59 | * | 1/2" | 1/2" | 92 | 103 | 50 | 3 | 0.3 | 0.4 |
| 820321H | 2312H | 175 | 59 | * | 1/2" | 3/4" | 92 | 103 | 50 | 3 | 0.3 | 0.4 |
| 820322 | 2322 | 259 | 135 | 117 | 3/4" | 1/2" | 92 | 103 | 50 | 4 | 0.5 | 0.5 |
| 820322H | 2322H | 259 | 135 | 117 | 3/4" | 3/4" | 92 | 103 | 50 | 4 | 0.5 | 0.5 |
| 820323 | 2332 | 345 | 221 | 203 | 3/4" | 1/2" | 92 | 103 | 50 | 5 | 0.7 | 0.6 |
| 820323H | 2332H | 345 | 221 | 203 | 3/4" | 3/4" | 92 | 103 | 50 | 5 | 0.7 | 0.6 |
| 820324 | 2342 | 443 | 319 | 301 | 3/4" | 1/2" | 92 | 103 | 50 | 5 | 1.0 | 0.7 |
| 820324H | 2342H | 443 | 319 | 301 | 3/4" | 3/4" | 92 | 103 | 50 | 5 | 1.0 | 0.7 |
| 820325 | 2352 | 571 | 447 | 429 | 3/4" | 1/2" | 92 | 103 | 50 | 6 | 1.3 | 0.9 |
| 820325H | 2352H | 571 | 447 | 429 | 3/4" | 3/4" | 92 | 103 | 50 | 6 | 1.3 | 0.9 |
| 820326 | 2362 | 717 | 587 | 575 | 1" | 1/2" | 92 | 103 | 50 | 7 | 1.7 | 1.1 |
| 820326H | 2362H | 717 | 587 | 575 | 1" | 3/4" | 92 | 103 | 50 | 7 | 1.7 | 1.1 |
| 820327 | 2372 | 895 | 765 | 753 | 1" | 1/2" | 92 | 103 | 50 | 8 | 2.2 | 1.4 |
| 820327H | 2372H | 895 | 765 | 753 | 1" | 3/4" | 92 | 103 | 50 | 8 | 2.2 | 1.4 |
Dimensions
Specifications
| Part Number | Series Number | Body Material | Body Port (BSPT) | Header Material | Tube Pass (Cold Side) | Header Port (BSPT) | O Ring Material | Tube Stack Part Number | Tube Stack Material | Tube Stack Length | Tube Plate Ø | Tube Plate Material | Baffle Material |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 820321 | 2312 | ALUMINIUM | 1/2" | CAST IRON | 3 | 1/2" | VITON | 720051 | 90/10 | 106 | 76 | NAVAL BRASS | ALUMINIUM |
| 820321H | 2312H | ALUMINIUM | 1/2" | CAST IRON | 3 | 3/4" | VITON | 720051 | 90/10 | 106 | 76 | NAVAL BRASS | ALUMINIUM |
| 820322 | 2322 | ALUMINIUM | 3/4" | CAST IRON | 3 | 1/2" | VITON | 720052 | 90/10 | 190 | 76 | NAVAL BRASS | ALUMINIUM |
| 820322H | 2322H | ALUMINIUM | 3/4" | CAST IRON | 3 | 3/4" | VITON | 720052 | 90/10 | 190 | 76 | NAVAL BRASS | ALUMINIUM |
| 820323 | 2332 | ALUMINIUM | 3/4" | CAST IRON | 3 | 1/2" | VITON | 720053 | 90/10 | 276 | 76 | NAVAL BRASS | ALUMINIUM |
| 820323H | 2332H | ALUMINIUM | 3/4" | CAST IRON | 3 | 3/4" | VITON | 720053 | 90/10 | 276 | 76 | NAVAL BRASS | ALUMINIUM |
| 820324 | 2342 | ALUMINIUM | 3/4" | CAST IRON | 3 | 1/2" | VITON | 720054 | 90/10 | 374 | 76 | NAVAL BRASS | ALUMINIUM |
| 820324H | 2342H | ALUMINIUM | 3/4" | CAST IRON | 3 | 3/4" | VITON | 720054 | 90/10 | 374 | 76 | NAVAL BRASS | ALUMINIUM |
| 820325 | 2352 | ALUMINIUM | 3/4" | CAST IRON | 3 | 1/2" | VITON | 720055 | 90/10 | 502 | 76 | NAVAL BRASS | ALUMINIUM |
| 820325H | 2352H | ALUMINIUM | 3/4" | CAST IRON | 3 | 3/4" | VITON | 720055 | 90/10 | 502 | 76 | NAVAL BRASS | ALUMINIUM |
| 820326 | 2362 | ALUMINIUM | 1" | CAST IRON | 3 | 1/2" | VITON | 720056 | 90/10 | 648 | 76 | NAVAL BRASS | ALUMINIUM |
| 820326H | 2362H | ALUMINIUM | 1" | CAST IRON | 3 | 3/4" | VITON | 720056 | 90/10 | 648 | 76 | NAVAL BRASS | ALUMINIUM |
| 820327 | 2372 | ALUMINIUM | 1" | CAST IRON | 3 | 1/2" | VITON | 720057 | 90/10 | 826 | 76 | NAVAL BRASS | ALUMINIUM |
| 820327H | 2372H | ALUMINIUM | 1" | CAST IRON | 3 | 3/4" | VITON | 720057 | 90/10 | 826 | 76 | NAVAL BRASS | ALUMINIUM |
Performance
The following table give typical examples of cooler performance at specified oil and water flows using Viscosity Grade 37 oil at an inlet temperature of 60°C with a water supply temperature of 20°C. This is for general cooler selection only; performance curves are also provided for more accurate selection. If you require help with cooler selection please contact the Thermex Sales Team.
Where sea water is the cooling medium, the water flow rate should be controlled to fall within the limits shown in the following table. Prolonged use with polluted harbour or estuary water outside these flow limits may result in tube failure.
| Part Number | Series Number | Heat Dissipation kW | Oil Flow Rate litre/minute | Oil Pressure Drop | Water Flow litre/minute | Head Loss | Water Flow | |||
|---|---|---|---|---|---|---|---|---|---|---|
| kPa | Bar | kPa | Bar | Min: litres/minute | Max: litres/minute | |||||
| 820321 | 2312 | 3.6 | 40 | 40 | 0.4 | 8.0 | 1 | 0.01 | 20 | 45 |
| 820321H | 2312H | 3.6 | 40 | 40 | 0.4 | 8.0 | 1 | 0.01 | 20 | 45 |
| 820322 | 2322 | 6.0 | 50 | 60 | 0.6 | 8.0 | 1 | 0.01 | 20 | 45 |
| 820322H | 2322H | 6.0 | 50 | 60 | 0.6 | 8.0 | 1 | 0.01 | 20 | 45 |
| 820323 | 2332 | 10 | 65 | 50 | 0.5 | 13.0 | 3 | 0.03 | 20 | 45 |
| 820323H | 2332H | 10 | 65 | 50 | 0.5 | 13.0 | 3 | 0.03 | 20 | 45 |
| 820324 | 2342 | 15 | 80 | 80 | 0.8 | 16.0 | 5 | 0.05 | 20 | 45 |
| 820324H | 2342H | 15 | 80 | 80 | 0.8 | 16.0 | 5 | 0.05 | 20 | 45 |
| 820325 | 2352 | 19 | 90 | 60 | 0.6 | 19.0 | 8 | 0.08 | 20 | 45 |
| 820325H | 2352H | 19 | 90 | 60 | 0.6 | 19.0 | 8 | 0.08 | 20 | 45 |
| 820326 | 2362 | 24 | 100 | 90 | 0.9 | 21.0 | 13 | 0.13 | 20 | 45 |
| 820326H | 2362H | 24 | 100 | 90 | 0.9 | 21.0 | 13 | 0.13 | 20 | 45 |
| 820327 | 2372 | 31 | 120 | 120 | 1.2 | 24.0 | 15 | 0.15 | 20 | 45 |
| 820327H | 2372H | 31 | 120 | 120 | 1.2 | 24.0 | 15 | 0.15 | 20 | 45 |
Performance Curves
Installation
The illustration shows the correct position of the oil and water connections for horizontal and vertical mounting to ensure coolers operate full of water. The cooler is usually mounted in the system return line or drain line to tank and the water should be connected in counter flow to the oil flow. Long lengths of unsupported pipe or excessive pipe vibration should be avoided and where there are extreme fluctuations in flow or pressure it may be advisable to mount the cooler ‘off-line’ with its own recirculating pump. A check valve to by-pass oil across the cooler under cold starting conditions is recommended especially for oil with a high viscosity.
Models
| Part Number | Series Number | A (mm) | B (mm) | C (mm) | D (BSP) | E (BSP) | F (mm) | G (mm) | H (mm) | Weight (Kg) | Oil Volume (Litres) | Water Volume (Litres) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 820521 | 2512 | 291 | 129 | 75 | 1" | 1" | 147 | 161 | 76 | 10 | 1.4 | 1.4 |
| 820521H | 2512H | 291 | 129 | 75 | 1" | 1 1/2" | 147 | 161 | 76 | 10 | 1.4 | 1.4 |
| 820522 | 2522 | 377 | 199 | 161 | 1 1/4" | 1" | 147 | 161 | 76 | 12 | 1.9 | 1.7 |
| 820522H | 2522H | 377 | 199 | 161 | 1 1/4" | 1 1/2" | 147 | 161 | 76 | 12 | 1.9 | 1.7 |
| 820523 | 2532 | 475 | 297 | 259 | 1 1/4" | 1" | 147 | 161 | 76 | 13 | 2.5 | 2.1 |
| 820523H | 2532H | 475 | 297 | 259 | 1 1/4" | 1 1/2" | 147 | 161 | 76 | 13 | 2.5 | 2.1 |
| 820524 | 2542 | 603 | 425 | 387 | 1 1/4" | 1" | 147 | 161 | 76 | 14 | 3.5 | 2.6 |
| 820524H | 2542H | 603 | 425 | 387 | 1 1/4" | 1 1/2" | 147 | 161 | 76 | 14 | 3.5 | 2.6 |
| 820525 | 2552 | 749 | 571 | 533 | 1 1/2" | 1" | 147 | 161 | 76 | 17 | 4.5 | 3.2 |
| 820525H | 2552H | 749 | 571 | 533 | 1 1/2" | 1 1/2" | 147 | 161 | 76 | 17 | 4.5 | 3.2 |
| 820526 | 2562 | 927 | 749 | 711 | 1 1/2" | 1" | 147 | 161 | 76 | 20 | 5.8 | 3.9 |
| 820526H | 2562H | 927 | 749 | 711 | 1 1/2" | 1 1/2" | 147 | 161 | 76 | 20 | 5.8 | 3.9 |
| 820527 | 2572 | 1129 | 951 | 913 | 1 1/2" | 1" | 147 | 161 | 76 | 23 | 7.3 | 4.8 |
| 820527H | 2572H | 1129 | 951 | 913 | 1 1/2" | 1 1/2" | 147 | 161 | 76 | 23 | 7.3 | 4.8 |
| 820528 | 2582 | 1381 | 1203 | 1165 | 1 1/2" | 1" | 147 | 161 | 76 | 27 | 9.0 | 5.8 |
| 820528H | 2582H | 1381 | 1203 | 1165 | 1 1/2" | 1 1/2" | 147 | 161 | 76 | 27 | 9.0 | 5.8 |
| 820529 | 2592 | 1727 | 1549 | 1511 | 1 1/2" | 1" | 147 | 161 | 76 | 32 | 11.5 | 7.2 |
| 820529H | 2592H | 1727 | 1549 | 1511 | 1 1/2" | 1 1/2" | 147 | 161 | 76 | 32 | 11.5 | 7.2 |
Dimensions
Specifications
| Part Number | Series Number | Body Material | Body Port (BSPT) | Header Material | Tube Pass (Cold Side) | Header Port (BSPT) | O Ring Material | Tube Stack Part Number | Tube Stack Material | Tube Stack Length | Tube Plate Ø | Tube Plate Material | Baffle Material |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 820521 | 2512 | ALUMINIUM | 1" | CAST IRON | 3 | 1" | VITON | 720151 | 90/10 | 190 | 125 | NAVAL BRASS | ALUMINIUM |
| 820521H | 2512H | ALUMINIUM | 1" | CAST IRON | 3 | 1 1/2" | VITON | 720151 | 90/10 | 190 | 125 | NAVAL BRASS | ALUMINIUM |
| 820522 | 2522 | ALUMINIUM | 1 1/4" | CAST IRON | 3 | 1" | VITON | 720152 | 90/10 | 276 | 125 | NAVAL BRASS | ALUMINIUM |
| 820522H | 2522H | ALUMINIUM | 1 1/4" | CAST IRON | 3 | 1 1/2" | VITON | 720152 | 90/10 | 276 | 125 | NAVAL BRASS | ALUMINIUM |
| 820523 | 2532 | ALUMINIUM | 1 1/4" | CAST IRON | 3 | 1" | VITON | 720153 | 90/10 | 374 | 125 | NAVAL BRASS | ALUMINIUM |
| 820523H | 2532H | ALUMINIUM | 1 1/4" | CAST IRON | 3 | 1 1/2" | VITON | 720153 | 90/10 | 374 | 125 | NAVAL BRASS | ALUMINIUM |
| 820524 | 2542 | ALUMINIUM | 1 1/4" | CAST IRON | 3 | 1" | VITON | 720154 | 90/10 | 502 | 125 | NAVAL BRASS | ALUMINIUM |
| 820524H | 2542H | ALUMINIUM | 1 1/4" | CAST IRON | 3 | 1 1/2" | VITON | 720154 | 90/10 | 502 | 125 | NAVAL BRASS | ALUMINIUM |
| 820525 | 2552 | ALUMINIUM | 1 1/2" | CAST IRON | 3 | 1" | VITON | 720155 | 90/10 | 648 | 125 | NAVAL BRASS | ALUMINIUM |
| 820525H | 2552H | ALUMINIUM | 1 1/2" | CAST IRON | 3 | 1 1/2" | VITON | 720155 | 90/10 | 648 | 125 | NAVAL BRASS | ALUMINIUM |
| 820526 | 2562 | ALUMINIUM | 1 1/2" | CAST IRON | 3 | 1" | VITON | 720156 | 90/10 | 826 | 125 | NAVAL BRASS | ALUMINIUM |
| 820526H | 2562H | ALUMINIUM | 1 1/2" | CAST IRON | 3 | 1 1/2" | VITON | 720156 | 90/10 | 826 | 125 | NAVAL BRASS | ALUMINIUM |
| 820527 | 2572 | ALUMINIUM | 1 1/2" | CAST IRON | 3 | 1" | VITON | 720157 | 90/10 | 1028 | 125 | NAVAL BRASS | ALUMINIUM |
| 820527H | 2572H | ALUMINIUM | 1 1/2" | CAST IRON | 3 | 1 1/2" | VITON | 720157 | 90/10 | 1028 | 125 | NAVAL BRASS | ALUMINIUM |
| 820528 | 2582 | ALUMINIUM | 1 1/2" | CAST IRON | 3 | 1" | VITON | 720158 | 90/10 | 1280 | 125 | NAVAL BRASS | ALUMINIUM |
| 820528H | 2582H | ALUMINIUM | 1 1/2" | CAST IRON | 3 | 1 1/2" | VITON | 720158 | 90/10 | 1280 | 125 | NAVAL BRASS | ALUMINIUM |
| 820529 | 2592 | ALUMINIUM | 1 1/2" | CAST IRON | 3 | 1" | VITON | 720159 | 90/10 | 1629 | 125 | NAVAL BRASS | ALUMINIUM |
| 820529H | 2592H | ALUMINIUM | 1 1/2" | CAST IRON | 3 | 1 1/2" | VITON | 720159 | 90/10 | 1629 | 125 | NAVAL BRASS | ALUMINIUM |
Performance
The following table give typical examples of cooler performance at specified oil and water flows using Viscosity Grade 37 oil at an inlet temperature of 60°C with a water supply temperature of 20°C. This is for general cooler selection only; performance curves are also provided for more accurate selection. If you require help with cooler selection please contact the Thermex Sales Team.
Where sea water is the cooling medium, the water flow rate should be controlled to fall within the limits shown in the following table. Prolonged use with polluted harbour or estuary water outside these flow limits may result in tube failure.
| Part Number | Series Number | Heat Dissipation kW | Oil Flow Rate litre/minute | Oil Pressure Drop | Water Flow litre/minute | Head Loss | Water Flow | |||
|---|---|---|---|---|---|---|---|---|---|---|
| kPa | Bar | kPa | Bar | Min: litres/minute | Max: litres/minute | |||||
| 820521 | 2512 | 17 | 120 | 60 | 0.6 | 30 | 1 | 0.01 | 50 | 120 |
| 820521H | 2512H | 17 | 120 | 60 | 0.6 | 30 | 1 | 0.01 | 50 | 120 |
| 820522 | 2522 | 25 | 140 | 70 | 0.7 | 40 | 2 | 0.02 | 50 | 120 |
| 820522H | 2522H | 25 | 140 | 70 | 0.7 | 40 | 2 | 0.02 | 50 | 120 |
| 820523 | 2532 | 32 | 160 | 60 | 0.6 | 45 | 4 | 0.04 | 50 | 120 |
| 820523H | 2532H | 32 | 160 | 60 | 0.6 | 45 | 4 | 0.04 | 50 | 120 |
| 820524 | 2542 | 42 | 180 | 90 | 0.9 | 50 | 6 | 0.06 | 50 | 120 |
| 820524H | 2542H | 42 | 180 | 90 | 0.9 | 50 | 6 | 0.06 | 50 | 120 |
| 820525 | 2552 | 51 | 200 | 80 | 0.8 | 60 | 10 | 0.1 | 50 | 120 |
| 820525H | 2552H | 51 | 200 | 80 | 0.8 | 60 | 10 | 0.1 | 50 | 120 |
| 820526 | 2562 | 68 | 220 | 100 | 1.0 | 70 | 17 | 0.17 | 50 | 120 |
| 820526H | 2562H | 68 | 220 | 100 | 1.0 | 70 | 17 | 0.17 | 50 | 120 |
| 820527 | 2572 | 85 | 250 | 80 | 0.8 | 87 | 30 | 0.3 | 50 | 120 |
| 820527H | 2572H | 85 | 250 | 80 | 0.8 | 87 | 30 | 0.3 | 50 | 120 |
| 820528 | 2582 | 110 | 280 | 110 | 1.1 | 120 | 65 | 0.65 | 50 | 120 |
| 820528H | 2582H | 110 | 280 | 110 | 1.1 | 120 | 65 | 0.65 | 50 | 120 |
| 820529 | 2592 | 135 | 300 | 170 | 1.7 | 120 | 75 | 0.75 | 50 | 120 |
| 820529H | 2592H | 135 | 300 | 170 | 1.7 | 120 | 75 | 0.75 | 50 | 120 |
Performance Curves
Installation
The illustration shows the correct position of the oil and water connections for horizontal and vertical mounting to ensure coolers operate full of water. The cooler is usually mounted in the system return line or drain line to tank and the water should be connected in counter flow to the oil flow. Long lengths of unsupported pipe or excessive pipe vibration should be avoided and where there are extreme fluctuations in flow or pressure it may be advisable to mount the cooler ‘off-line’ with its own recirculating pump. A check valve to by-pass oil across the cooler under cold starting conditions is recommended especially for oil with a high viscosity.
Model
| Part Number | Series Number | A (mm) | B (mm) | C (mm) | D (BSP) | E (BSP) | F (mm) | G (mm) | H (mm) | Weight (Kg) | Oil Volume (Litres) | Water Volume (Litres) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 810721 | 2712 | 650 | 326 | 306 | 2" | 2" | 216 | 230 | 125 | 38 | 5.5 | 5.0 |
| 810722 | 2722 | 796 | 472 | 452 | 2" | 2" | 216 | 230 | 125 | 43 | 7.0 | 6.0 |
| 810723 | 2732 | 974 | 650 | 630 | 2" | 2" | 216 | 230 | 125 | 48 | 9.0 | 7.5 |
| 810724 | 2742 | 1176 | 850 | 832 | 2" | 2" | 216 | 230 | 125 | 55 | 11.0 | 9.0 |
| 810725 | 2752 | 1428 | 1104 | 1084 | 2" | 2" | 216 | 230 | 125 | 63 | 14.0 | 10.5 |
| 810726 | 2762 | 1777 | 1453 | 1433 | 2" | 2" | 216 | 230 | 125 | 74 | 17.5 | 13.0 |
Dimensions
Specifications
| Part Number | Series Number | Body Material | Body Port (BSPT) | Header Material | Tube Pass (Cold Side) | Header Port (BSPT) | O Ring Material | Tube Stack Part Number | Tube Stack Material | Tube Stack Length | Tube Plate Ø | Tube Plate Material | Baffle Material |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 810721 | 2712 | ALUMINIUM | 2" | CAST IRON | 3 | 2" | VITON | 720501 | 90/10 | 502 | 160 | NAVAL BRASS | ALUMINIUM |
| 810722 | 2722 | ALUMINIUM | 2" | CAST IRON | 3 | 2" | VITON | 720502 | 90/10 | 648 | 160 | NAVAL BRASS | ALUMINIUM |
| 810723 | 2732 | ALUMINIUM | 2" | CAST IRON | 3 | 2" | VITON | 720503 | 90/10 | 826 | 160 | NAVAL BRASS | ALUMINIUM |
| 810724 | 2742 | ALUMINIUM | 2" | CAST IRON | 3 | 2" | VITON | 720504 | 90/10 | 1028 | 160 | NAVAL BRASS | ALUMINIUM |
| 810725 | 2752 | ALUMINIUM | 2" | CAST IRON | 3 | 2" | VITON | 720505 | 90/10 | 1280 | 160 | NAVAL BRASS | ALUMINIUM |
| 810726 | 2762 | ALUMINIUM | 2" | CAST IRON | 3 | 2" | VITON | 720506 | 90/10 | 1629 | 160 | NAVAL BRASS | ALUMINIUM |
Performance
The following table give typical examples of cooler performance at specified oil and water flows using Viscosity Grade 37 oil at an inlet temperature of 60°C with a water supply temperature of 20°C. This is for general cooler selection only; performance curves are also provided for more accurate selection. If you require help with cooler selection please contact the Thermex Sales Team.
Where sea water is the cooling medium, the water flow rate should be controlled to fall within the limits shown in the following table. Prolonged use with polluted harbour or estuary water outside these flow limits may result in tube failure.
| Part Number | Series Number | Heat Dissipation kW | Oil Flow Rate litre/minute | Oil Pressure Drop | Water Flow litre/minute | Head Loss | Water Flow | |||
|---|---|---|---|---|---|---|---|---|---|---|
| kPa | Bar | kPa | Bar | Min: litres/minute | Max: litres/minute | |||||
| 810721 | 2712 | 92 | 340 | 50 | 0.5 | 170 | 18 | 0.18 | 100 | 210 |
| 810722 | 2722 | 124 | 360 | 100 | 1.0 | 180 | 23 | 0.23 | 100 | 210 |
| 810723 | 2732 | 140 | 380 | 80 | 0.8 | 190 | 29 | 0.29 | 100 | 210 |
| 810724 | 2742 | 175 | 400 | 120 | 1.2 | 200 | 37 | 0.37 | 100 | 210 |
| 810725 | 2752 | 208 | 420 | 160 | 1.6 | 210 | 46 | 0.46 | 100 | 210 |
| 810726 | 2762 | 241 | 440 | 180 | 1.8 | 220 | 59 | 0.59 | 100 | 210 |
Performance Curves
Installation
The illustration shows the correct position of the oil and water connections for horizontal and vertical mounting to ensure coolers operate full of water. The cooler is usually mounted in the system return line or drain line to tank and the water should be connected in counter flow to the oil flow. Long lengths of unsupported pipe or excessive pipe vibration should be avoided and where there are extreme fluctuations in flow or pressure it may be advisable to mount the cooler ‘off-line’ with its own recirculating pump. A check valve to by-pass oil across the cooler under cold starting conditions is recommended especially for oil with a high viscosity.
Model
| Part Number | Series Number | A (mm) | B (mm) | C (mm) | D (BSP) | E (BSP) | F (mm) | G (mm) | H (mm) | Weight (Kg) | Oil Volume (Litres) | Water Volume (Litres) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 810821 | 2812 | 684 | 326 | 306 | 3" | 2 1/2" | 262 | 275 | 150 | 48 | 9.0 | 7.5 |
| 810822 | 2822 | 830 | 472 | 452 | 3" | 2 1/2" | 262 | 275 | 150 | 54 | 11.5 | 9.0 |
| 810823 | 2832 | 1008 | 650 | 630 | 3" | 2 1/2" | 262 | 275 | 150 | 62 | 15.0 | 10.5 |
| 810824 | 2842 | 1210 | 852 | 832 | 3" | 2 1/2" | 262 | 275 | 150 | 71 | 18.5 | 13.0 |
| 810825 | 2852 | 1462 | 1104 | 1084 | 3" | 2 1/2" | 262 | 275 | 150 | 82 | 23.0 | 15.5 |
| 810826 | 2862 | 1811 | 1453 | 1433 | 3" | 2 1/2" | 262 | 275 | 150 | 97 | 29.5 | 19.0 |
Dimensions
Specifications
| Part Number | Series Number | Body Material | Body Port (BSPT) | Header Material | Tube Pass (Cold Side) | Header Port (BSPT) | O Ring Material | Tube Stack Part Number | Tube Stack Material | Tube Stack Length | Tube Plate Ø | Tube Plate Material | Baffle Material |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 810821 | 2812 | ALUMINIUM | 3" BSP | CAST IRON | 3 | 2 1/2" | VITON | 720801 | 90/10 | 502 | 200 | NAVAL BRASS | ALUMINIUM |
| 810822 | 2822 | ALUMINIUM | 3" BSP | CAST IRON | 3 | 2 1/2" | VITON | 720802 | 90/10 | 648 | 200 | NAVAL BRASS | ALUMINIUM |
| 810823 | 2832 | ALUMINIUM | 3" BSP | CAST IRON | 3 | 2 1/2" | VITON | 720803 | 90/10 | 826 | 200 | NAVAL BRASS | ALUMINIUM |
| 810824 | 2842 | ALUMINIUM | 3" BSP | CAST IRON | 3 | 2 1/2" | VITON | 720804 | 90/10 | 1028 | 200 | NAVAL BRASS | ALUMINIUM |
| 810825 | 2852 | ALUMINIUM | 3" BSP | CAST IRON | 3 | 2 1/2" | VITON | 720805 | 90/10 | 1280 | 200 | NAVAL BRASS | ALUMINIUM |
| 810826 | 2862 | ALUMINIUM | 3" BSP | CAST IRON | 3 | 2 1/2" | VITON | 720806 | 90/10 | 1629 | 200 | NAVAL BRASS | ALUMINIUM |
Performance
The following table give typical examples of cooler performance at specified oil and water flows using Viscosity Grade 37 oil at an inlet temperature of 60°C with a water supply temperature of 20°C. This is for general cooler selection only; performance curves are also provided for more accurate selection. If you require help with cooler selection please contact the Thermex Sales Team.Where sea water is the cooling medium, the water flow rate should be controlled to fall within the limits shown in the following table. Prolonged use with polluted harbour or estuary water outside these flow limits may result in tube failure.
| Part Number | Series Number | Heat Dissipation kW | Oil Flow Rate litre/minute | Oil Pressure Drop | Water Flow litre/minute | Head Loss | Water Flow | |||
|---|---|---|---|---|---|---|---|---|---|---|
| kPa | Bar | kPa | Bar | Min: litres/minute | Max: litres/minute | |||||
| 810821 | 2812 | 124 | 460 | 40 | 0.4 | 230 | 16 | 0.16 | 140 | 300 |
| 810822 | 2822 | 168 | 490 | 70 | 0.7 | 245 | 20 | 0.2 | 140 | 300 |
| 810823 | 2832 | 193 | 520 | 60 | 0.6 | 260 | 26 | 0.26 | 140 | 300 |
| 810824 | 2842 | 240 | 550 | 80 | 0.8 | 275 | 33 | 0.33 | 140 | 300 |
| 810825 | 2852 | 288 | 580 | 100 | 1.0 | 290 | 42 | 0.42 | 140 | 300 |
| 810826 | 2862 | 339 | 610 | 110 | 1.1 | 305 | 54 | 0.54 | 140 | 300 |
Performance Curves
Installation
The illustration shows the correct position of the oil and water connections for horizontal and vertical mounting to ensure coolers operate full of water. The cooler is usually mounted in the system return line or drain line to tank and the water should be connected in counter flow to the oil flow. Long lengths of unsupported pipe or excessive pipe vibration should be avoided and where there are extreme fluctuations in flow or pressure it may be advisable to mount the cooler ‘off-line’ with its own recirculating pump. A check valve to by-pass oil across the cooler under cold starting conditions is recommended especially for oil with a high viscosity.
Industry Sectors
Driving Global Performance
Committed to safety & quality in a diverse range of industrial applications
Drawing from extensive industry experience in heating and cooling technology, Thermex's high performance Hydraulic Oil Coolers provide cost effective, energy efficient solutions in the following applications:
SHell & Tube Heat Exchangers
Product Range
Finned Tube Heat Exchangers
Swimming Pool Heat Exchangers
Charge Air Coolers
Marine Oil Coolers
Hydraulic Oil Coolers