GENSET CHP SYSTEMS

PERFORMANCE-DRIVEN
DECADES OF CROSS-SECTOR EXPERTISE

Continued global industrialisation and digitisation is constantly driving the growing need for more power. The necessity for consistent supplies has elevated the importance of gensets across residential, commercial, agricultural and industrial settings.

Often known as generators or generator sets, gensets play a critical role as independent power sources providing electricity without access to the power grid. Commonly combining an internal combustion engine (ICE) with an alternator to convert fuel (most commonly diesel) to electricity, gensets provide emergency backup in case of grid failure and routinely operate in the most extreme and challenging environmental conditions.

Thermex has decades of cross-sector expertise to draw from, designing and building complete advanced thermal management products for air, oil and water typically found in static genset ICEs.

Our extensive range of fully tested and validated heat exchangers is designed to meet demanding technical and system requirements, often combining a range of products (including engine jacket water coolers, turbo intercoolers, transmission and lubrication oil coolers) for a complete Combined Heat and Power (CHP) or cogeneration system that can improve engine performance and efficiency by up to 80%.

Globally, genset manufacturers face demands for reliable performance, efficient productivity and easy, cost-effective maintenance, along with environmental regulatory compliance.
Thermex can help address these complex demands by adopting an agile, collaborative approach, providing complete design and engineering support for both standard and bespoke heat exchangers.

Our innovative design solutions and manufacturing expertise offer improved features and performance characteristics that deliver direct application benefits such as performance-driven efficiency, reliability and robustness.

We also work with manufacturers producing highly technical, bespoke, engineered solutions for military, healthcare and data center applications.

Increasingly stringent legislation toward zero emissions with a constant drive towards alternative power is pushing many OEMs to adopt hybrid (hydrogen ICE) and biofuel driven powerplants.

Drawing from a vast knowledge base and extensive experience in thermal transfer technology, Thermex can support your transition to a sustainable future. Working in partnership, we constantly strive to develop highly efficient heat exchangers that perform accurately and consistently to become an integral solution in any carbon neutral strategy.

Through continuous investment and product development, our product range includes standard shell and tube heat exchangers, air-cooled plate and bar combi-coolers, brazed plate heat exchangers, and a compact finned shell and tube range for a comprehensive portfolio of high-performance heat transfer products.

Power Generation Main

innovative design solutions

Contact us if you'd like to discuss any development project in detail or fill in and return our Technical Data Sheet, and our engineers will design the perfect oil cooler for you application from operational data provided such as inlet temperatures and flow rates.

What We Do

PRODUCT DIVERSITY
HIGH-PERFORMANCE THERMAL TRANSFER PRODUCTS

Thermex offers a versatile range of standard products that are supported by design and manufacturing capabilities to develop optimised bespoke products to suit specific requirements:

Applications

DIRECT SYSTEM INTEGRATION
SEAMLESS COMPATIBILITY & EFFICIENCY

Thermex’s product range includes shell and tube, air-cooled plate and bar combi-coolers, brazed plate heat exchangers, and a compact finned shell and tube range. These products are suitable for the cooling and heat recovery requirements typically found in the complex systems of modern off-highway and construction equipment:

industries

Extensive Experience
Global Challenges

Working in partnership with global OEMs across numerous industry sectors,
Thermex has decades of functional experience solving critical operational issues.

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Compressors & Pumps

Air compressor systems and industrial pumps are two components that play a pivotal role in the process industry by enabling movement of air or fluids.
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Defence

A long and trusted supply chain partner to the armed forces, Thermex has extensive experience designing and building thermal transfer solutions for both military and naval assets.
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EV & Hybrid Cooling

Amid growing global environmental concerns and stringent regulations driving an unprecedented acceleration in green energy transition, today’s automotive industry faces an historical shift away from the reliance on the internal combustion engine (ICE).
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Swimming Pool & Spa

Comfort, safety and individual performance are all crucial factors that play a significant role in the overall satisfaction of any pool user.
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Engine Cooling

Fundamentally changing the way we live, the internal combustion engine (ICE) has been the driving force behind industrialisation and technological developments for well over a century.
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Marine

With a Global reputation for outstanding quality and reliability, Thermex Heat Exchangers can be found in a hugely diverse range of marine applications.
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Off-Highway & Construction

Thermex designs and builds complete advanced thermal management products for air, oil and water for internal combustion engines, HVAC systems and hydraulic equipment typically found on earth moving equipment such as excavators, backhoe loaders, dumpers, bulldozers and telehandlers.
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Industrial Hydraulics

Potentially leading to the significant reduction in any systems’ efficiency, many types of hydraulic fluids are particularly susceptible to temperature fluctuations.
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Power Generation

Continued global industrialisation and digitisation is constantly driving the growing need for more power. The necessity for consistent supplies has elevated the importance of gensets across residential, commercial, agricultural and industrial settings.
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ARBORICULTURAL CHIPPERS: CASE STUDY

BESPOKE
COOLING PACK
FOR HIGH DEMAND
APPLICATIONS

Complete Engine Cooling System,
Enhanced Thermal Performance, Improved
Fuel Consumption & Rationalised Inventory Costs