GREEN ENERGY TRANSITION
STRATEGIC SOLUTIONS
SUSTAINABLE & ECO-FRIENDLY TECHNOLOGIES
Amid growing global environmental concerns and stringent regulations driving an unprecedented acceleration in green energy transition, today’s automotive industry faces an historical shift away from the reliance on the internal combustion engine (ICE). This profound shift is driving the search for more sustainable low-carbon energy solutions in order to achieve targets for net-zero emissions.
With a wide variety of alternatives under scrutiny, the ICE manufacturing supply chain is undergoing a period of fundamental technological disruption in search for the most efficient and sustainable solutions. This includes alternative fuel sources such as hydrogen and biofuels, along with various fuel cell technologies suitable for battery electric vehicles (BEV), plug-in hybrid vehicles (PHEV) and hybrid electric vehicles (HEV).
Thermex’s commitment to innovation in thermal design, and our growing focus on optimising ICEs and hydrogen hybrid conversions, along with the rapidly expanding EV market, means we are working closely with global OEMs to respond to the ever-rising demand for sustainable and eco-friendly technologies.
Unlike conventional ICEs, which simply require a cooling circuit to lower engine temperatures, the thermal management of any EV and its associated energy source presents completely different challenges.
All vehicle variants utilising on-board battery fuel cells, typically Lithium-ion, require a complex combination of heat transfer management systems covering:
Battery packs
Engine/Motor
Transmission/Gearbox
Electronics
HVAC systems
Typically, EV Li-ion battery characteristics include a high energy density, long cycle life, and relatively low self-discharge rate but must be regulated within an optimal temperature range to achieve maximum efficiency.
The speed of EV charging is constantly increasing and, coupled with the continuous charging and discharging usage cycle, can have a detrimental effect on battery performance due to the heat generated during these processes. Consequently, without stringent monitoring and controls, they can be susceptible to ‘thermal runaway’ if it becomes too hot – a particularly dangerous, self-perpetuating, condition where it rapidly releases energy, causing potential fire or explosion risks. Taking a collaborative approach with system designers, Thermex’s range of thermal transfer products can play a vital role in mitigating this risk.
Drawing from a vast knowledge base and extensive experience in thermal transfer technology, Thermex can support our customer base in this transition to a sustainable future. Working in partnership, we constantly strive to develop highly efficient heat exchangers that perform accurately and consistently to become an integral solution in any carbon neutral strategy.
innovative design solutions
Contact us if you'd like to discuss any development project in detail or fill in and return our Technical Data Sheet, and our engineers will design the perfect oil cooler for your application from operational data provided such as inlet temperatures and flow rates.
What We Do
PRODUCT DIVERSITY
HIGH-PERFORMANCE THERMAL TRANSFER PRODUCTS
Thermex offers a versatile range of standard products that are supported by design and manufacturing capabilities to develop optimised bespoke products to suit specific requirements:
The Thermex range of shell and tube hydraulic coolers is essential for efficient dissipation of excess heat to ensure the optimum performance of any hydraulically driven industrial and process equipment. Read more...
Compact, custom designs using round shell and tube or square profiles. Thermex’s range of charge air coolers is designed for liquid cooled applications. They feature high density finned tube stacks to maximise surface area for highly efficient heat transfer. Read more...
For use with fresh water, sea water or even contaminated, mineral rich water, header tank heat exchangers ensure optimum performance for a wide range of demanding engine cooling applications with high ambient temperatures. Read more...
Designed to significantly increase the tube stack surface area available for thermal transfer by up to 400% when compared to units of a similar size. Thermex’s range of high-performance finned tube heat exchangers guarantees a compact and highly efficient heat transfer solution. Read more...
Combining thermally efficient and lightweight aluminium with over 200 fin pattern geometries, Thermex provides complete design and engineering support for bespoke air-cooled bar and plate combi coolers, guaranteeing high-performance thermal transfer via optimised louvered fin designs. Read more...
Designed for optimised duty performance and engineered with precise, robust, and reliable construction, brazed plate heat exchangers can offer efficient and maintenance-free operation in numerous applications involving cooling, heating, evaporation and condensing. Read more...
A strategic partner with 45 years of manufacturing expertise. We adopt an agile, collaborative approach to innovative design solutions for bespoke thermal heat transfer products. Read more...
Applications
DIRECT SYSTEM INTEGRATION
SEAMLESS COMPATIBILITY & EFFICIENCY
Thermex’s product range includes shell and tube, air-cooled plate and bar combi-coolers, brazed plate heat exchangers, and a compact finned shell and tube range. All of the above are suitable for the cooling and heat recovery requirements typically found in the complex systems of EV and Hybrid vehicles, along with their associated power sources:
Working with our partners at SWEP, we can offer a versatile range of robust and compact brazed plate heat exchangers, providing long-term reliability with minimal maintenance. Alternatively, our design team can develop bespoke solutions to suit application-specific parameters.
With over 4 decades of experience manufacturing complete cooling packs, Thermex designs and builds header tank and exhaust gas heat exchangers, charge air coolers, as well as custom air-cooled plate and bar combi coolers, and engine jacket water cooling products.
For cooling and efficient heat recovery, our complete range of advanced thermal management products enhance system performance and prolong product lifecycles. Our design engineers are able to optimise internal geometries for efficient fluid flow, thus minimising pressure drop for optimal heat transfer.
Effective thermal management of complex electronics involving an array of semiconductors, drives, inverters and modulators has become an ever increasingly critical role and presents unique challenges that demand innovative solutions. Thermex has decades of experience in designing efficient heat transfer solutions with an outstanding reputation for quality and reliability.
Through integrated collaboration, we offer OEM system designers comprehensive design and build support for advanced driver operator cab environments with zero compromise on performance.
industries
Extensive Experience
Global Challenges
Working in partnership with global OEMs across numerous industry sectors,
Thermex has decades of functional experience solving critical operational issues.
Swimming Pool & Spa
Compressors & Pumps
EV & Hybrid Cooling
Off-Highway & Construction
Industrial Hydraulics
Power Generation
