GREEN ENERGY TRANSITION

STRATEGIC SOLUTIONS
SUSTAINABLE & ECO-FRIENDLY TECHNOLOGIES

Amid growing global environmental concerns and stringent regulations driving an unprecedented acceleration in green energy transition, today’s automotive industry faces an historical shift away from the reliance on the internal combustion engine (ICE). This profound shift is driving the search for more sustainable low-carbon energy solutions in order to achieve targets for net-zero emissions.

With a wide variety of alternatives under scrutiny, the ICE manufacturing supply chain is undergoing a period of fundamental technological disruption in search for the most efficient and sustainable solutions. This includes alternative fuel sources such as hydrogen and biofuels, along with various fuel cell technologies suitable for battery electric vehicles (BEV), plug-in hybrid vehicles (PHEV) and hybrid electric vehicles (HEV).

Thermex’s commitment to innovation in thermal design, and our growing focus on optimising ICEs and hydrogen hybrid conversions, along with the rapidly expanding EV market, means we are working closely with global OEMs to respond to the ever-rising demand for sustainable and eco-friendly technologies.

Unlike conventional ICEs, which simply require a cooling circuit to lower engine temperatures, the thermal management of any EV and its associated energy source presents completely different challenges.

All vehicle variants utilising on-board battery fuel cells, typically Lithium-ion, require a complex combination of heat transfer management systems covering:

Battery packs

Engine/Motor

Transmission/Gearbox

Electronics

HVAC systems

Typically, EV Li-ion battery characteristics include a high energy density, long cycle life, and relatively low self-discharge rate but must be regulated within an optimal temperature range to achieve maximum efficiency.

EV Hybrid Top Image

The speed of EV charging is constantly increasing and, coupled with the continuous charging and discharging usage cycle, can have a detrimental effect on battery performance due to the heat generated during these processes. Consequently, without stringent monitoring and controls, they can be susceptible to ‘thermal runaway’ if it becomes too hot – a particularly dangerous, self-perpetuating, condition where it rapidly releases energy, causing potential fire or explosion risks. Taking a collaborative approach with system designers, Thermex’s range of thermal transfer products can play a vital role in mitigating this risk.

Drawing from a vast knowledge base and extensive experience in thermal transfer technology, Thermex can support our customer base in this transition to a sustainable future. Working in partnership, we constantly strive to develop highly efficient heat exchangers that perform accurately and consistently to become an integral solution in any carbon neutral strategy.

innovative design solutions

Contact us if you'd like to discuss any development project in detail or fill in and return our Technical Data Sheet, and our engineers will design the perfect oil cooler for your application from operational data provided such as inlet temperatures and flow rates.

What We Do

PRODUCT DIVERSITY
HIGH-PERFORMANCE THERMAL TRANSFER PRODUCTS

Thermex offers a versatile range of standard products that are supported by design and manufacturing capabilities to develop optimised bespoke products to suit specific requirements:

Applications

DIRECT SYSTEM INTEGRATION
SEAMLESS COMPATIBILITY & EFFICIENCY

Thermex’s product range includes shell and tube, air-cooled plate and bar combi-coolers, brazed plate heat exchangers, and a compact finned shell and tube range. All of the above are suitable for the cooling and heat recovery requirements typically found in the complex systems of EV and Hybrid vehicles, along with their associated power sources:

industries

Extensive Experience
Global Challenges

Working in partnership with global OEMs across numerous industry sectors,
Thermex has decades of functional experience solving critical operational issues.

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Compressors & Pumps

Air compressor systems and industrial pumps are two components that play a pivotal role in the process industry by enabling movement of air or fluids.
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Defence

A long and trusted supply chain partner to the armed forces, Thermex has extensive experience designing and building thermal transfer solutions for both military and naval assets.
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EV & Hybrid Cooling

Amid growing global environmental concerns and stringent regulations driving an unprecedented acceleration in green energy transition, today’s automotive industry faces an historical shift away from the reliance on the internal combustion engine (ICE).
Read More
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Swimming Pool & Spa

Comfort, safety and individual performance are all crucial factors that play a significant role in the overall satisfaction of any pool user.
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Power Generation

Continued global industrialisation and digitisation is constantly driving the growing need for more power. The necessity for consistent supplies has elevated the importance of gensets across residential, commercial, agricultural and industrial settings.
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Engine Cooling

Fundamentally changing the way we live, the internal combustion engine (ICE) has been the driving force behind industrialisation and technological developments for well over a century.
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Marine

With a Global reputation for outstanding quality and reliability, Thermex Heat Exchangers can be found in a hugely diverse range of marine applications.
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Off-Highway & Construction

Thermex designs and builds complete advanced thermal management products for air, oil and water for internal combustion engines, HVAC systems and hydraulic equipment typically found on earth moving equipment such as excavators, backhoe loaders, dumpers, bulldozers and telehandlers.
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Industrial Hydraulics

Potentially leading to the significant reduction in any systems’ efficiency, many types of hydraulic fluids are particularly susceptible to temperature fluctuations.
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ARBORICULTURAL CHIPPERS: CASE STUDY

BESPOKE
COOLING PACK
FOR HIGH DEMAND
APPLICATIONS

Complete Engine Cooling System,
Enhanced Thermal Performance, Improved
Fuel Consumption & Rationalised Inventory Costs